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First Cast
Hello again, folks. Well, My first cast took two tries, so I will
describe the first try first. I filled a one-tablespoon stainless steel measuring spoon about half way full with zinc nuggets, and then I heated the spoon with a propane torch. The torch made a red spot on the side of the spoon, though the zinc did not seem to be melting. In retrospect, I was a little too worried that the zinc might go up in smoke, and I ended up pulling the spoon out of the flame periodically. Anyway, I finally grew impatient, so I whacked the spoon upside down on my workboard, in an attempt to get the metal, which at that point I mistakenly thought was unmelted, out of the spoon. Now I found myself scrambling to scrape the rapidly freezing metal into a single glob with the spoon. I had succeeded in turning one half spoonfull of nuggets into a single nugget! After this learning experience, I concluded that if I had just used a more robust mold to begin with, it would have been more natural for me to have banged the spoon against the mold, instead of on the workboard. I broke my stone tile into two pieces, and then I looked for voids. I didn't really expect to see any, but then I am no stone expert either. I continued breaking it into about six pieces altogether, each time looking for air pockets within the stone. I found none. I assembled the stone into a mold, with the straight cut edges towards the inside. Then I filled the spoon to the brim with freash nuggets, and heated it again until the zinc itself was red hot, and gave it a tap when I knocked it into the mold. It turned out okay. I have a web cam, though I will need to find the disc with the software that goes with the camera. Anyway, I have been working the arrowhead with a fine-toothed flat file, and it is looking good. It could use a hot dip treatment I'm sure, but I don't have the ability to do that just yet. The next thing I will do is to acquire a two tablespoon capacity measuring spoon for the next melt, for which I will make a bigger mold. Eventually, I suppose I will have to start calling my casts "spear heads", I suppose. Oh yes, this is my first cast ever. I am a happy camper. Mike Mandaville the Austin hill country Willie Nelson land |
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